ECHNICAL INFORMATION
PRODUCT
T
P 1/ 5
Models No.
Description
DF010D
L1
7.2V Cordless Driver Drill
CONCEPT AND MAIN APPLICATIONS
L2
Model DF010D is a straight type cordless driver drill
compact and lightweight for easy handling.
H
Uses new 7.2V Li-ion battery of stick type as a power unit.
Can be easily converted from straight- to pistol-type.
W
This product is available with the following model name.
Dimensions: mm (")
Battery
BL7010
Charger
DC07SA
Model No.
DF010DSE
Plastic carrying case
Yes
(L1)
(L2)
279 (11)
Length
224 (8-7/8)
43 (1-11/16)
141 (5-9/16)
Yes/ 2 pcs
Yes
Width (W)
Height (H)
The model also includes the accessories listed below
in "Standard equipment".
(L1): Length in Straight form
(L2): Length in Pistol form
Specification
Cell
Li-ion
Battery
Voltage: V
7.2
Capacity: Ah
1.0
Max. output: W
30
200
650
Low
High
No load speed: min-1 = rpm
Driving shank: mm (")
Steel
Capacities: mm (")
Wood
6.35 (1/4) Hex
5 (3/16)
6 (1/4)
Torque setting
21 stages + drill mode
Clutch torque setting: N.m [kgf.cm]
Lock torque: N.m (in.lbs)
0.3 - 3.0 [3.0 - 30]
5.0 (44)
5.6
Hard joint
Soft joint
Max. fastening
torque: N.m
3.6
Electric brake
Soft start
Yes
Yes
Reverse switch
LED job light
Yes
Yes
Net weight: kg (lbs) [with battery BL7010]
0.55 (1.2)
Standard equipment
Phillips bit 1-50 (double-end) ........ 1 pc
Phillips bit 2-50 (double-end) ........ 1 pc
Note: The standard equipment for the tool shown above may differ by country.
Optional accessories
Driver bits, Socket bits, Hex shank drill bits for wood, Hex shank drill bits for steel,
Charger DC07SA, Battery BL7010
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. DC motor, Gear assembly (cont.)
DISASSEMBLING
(4) Separate LED from Housing, then remove a assembled unit that consists of Switch unit, DC motor and Gear assembly
etc. (Fig. 5)
(5) Remove Speed change lever assembly and Switch unit (microswitch / green color) from Gear assembly.
(6) Remove Gear assembly from DC motor. Gear assembly can be replaced.
(7) Pull out DC motor from Switch unit, then loosen two M2.6x6 pan head screws with which assemble Motor bracket to
DC motor. DC motor can be replaced. (Fig. 6)
Fig. 5
Fig. 6
assembled unit
(Switch unit, DC motor
and Gear assembly, etc.)
M2.6x6 Pan head
screws (2pcs.)
Bracket
DC motor
Switch unit
(large)
LED
ASSEMBLING
(1) Insert the pin portion of Bracket to the hole of DC motor and fix Bracket to DC motor with two M2.6x6 Pan head
screws. (Fig. 7)
(2) Assemble DC motor to Switch unit so that the red marking side of DC motor faces the positive pole of Switch unit (large).
Refer to Circuit diagram.
(3) Assemble Speed change lever assembly and Change lever to Gear assembly. (Fig. 8)
Assemble Gear assembly to DC motor.
Note: Be sure to align their directions.
(4) Install Switch unit (microswitch / green color) into Gear assembly.
(5) Set Leaf spring into Motor housing so that the angle portion of Leaf spring
Fig. 8
Speed change
lever assembly
Change lever
attaches Gear assembly. (Fig. 9)
(6) After connecting LED, assemble the assembled unit (Switch unit, DC motor
and Gear assembly, etc.) to Motor housing. (Fig. 5)
Fig. 7
Gear assembly
DC motor
pin portion of Bracket
Fig. 9
hole for pin portion of Bracket
Inside of Motor housing L
Leaf spring
M2.6x6 Pan
DC motor
head screws (2pcs.)
[3]-2. Disassembling Bit sleeve
(1) Enlarge the opening of Ring spring 10 using 1R362 and slide the opposite side of the opening by hand carefully to
the components of Bit sleeve section from popping. (Fig. 10)
(2) After removing Ring spring 10, remove Flat washer 11, Compression spring 13, Bit sleeve and Steel ball 3 (2 pcs.)
(Fig. 11)
Fig. 10
Fig. 11
Steel ball 3
(2pcs.)
Bit sleeve Compression spring 13
Flat washer 11
Ring spring 10
Ring spring 10
1R362
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -3. Disassembling Change lever
Remove Change lever from Switch unit (large) as drawn in Fig. 12.
Fig. 12
Push Change lever towards
the Motor side.
Lever off the hook of Change lever
from the groove of Switch unit (large)
with a slotted screwdriver.
Change lever can now be removed
from Switch unit (large).
Change lever
Motor side
Switch unit (large)
[3] -4. Disassembling Slide plate
Push Slide plate towards the hinge portion of Motor housing R until it stops.
Slide plate can be removed by pulling in the direction of the gray arrow. (Fig. 13)
Fig. 13
Motor housing R
Slide plate
hinge portion
Circuit diagram
Fig. D-1
Color index of lead wires' sheath
Black
Red
Switch unit
(large)
red marking
DC motor
Terminal
Controller
Connector
Tape
Tape
LED
Connector
Switch unit
(microswitch / green color)
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Wiring diagram
Fig. D-2
Gear case
Switch unit (microswitch/ green color)
Fix Switch unit (microswitch/ green color) to Gear case as illustrated above.
Terminal
Controller
hook of Controller
Route this Lead wire (red) through the hook of Controller.
Fix Controller lead wires
(red, black) in lead wire
holder here.
Motor housing L
Switch unit (large)
Route LED lead wires
between ribs.
emboss
Put Controller lead wires
(signal path) in the groove
on Housing L here.
rib
rib
Connector
ribs
LED
Route Lead wires between
Switch unit (large) and rib.
Route Lead wires between
emboss and rib.
terminal for battery
Handle (L)
Motor housing
Do not pinch Lead wires between
Handle and Motor housing.
Do not put Lead wires
on ribs and emboss.
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