400101 HOME GYM
ASSEMBLY INSTRUCTIONS
Part # 6693401
1
Revision: 09/9/98
PARTS LIST
KEY PART #
DESCRIPTION
FRAME SUPPORT
WOLFF SLEEVE
WEIGHT STACK BASE
LEG CURL/EXTENSION
PULLEY BRACKET
ADJUSTMENT SLIDE
TOP BOOM
QTY
1
KEY PART #
DESCRIPTION
1/2” NYLOCK NUT
1/2” LOW HT. NYLOCK NUT
3/8” WASHER
QTY
11
6
1
2
3
4
5
6
7
8
9
6746903
6683302
6682803
6679903
6686802
6679503
6678603
6683103
6680402
49 3102801
50 3102804
51 3102501
52 3102502
53 3102503
54 3109602
55 6686301
56 6075906
57 6214401
58 6533501
59 6321201
60 3119201
1
1
33
14
2
1
1/2” WASHER
1
3/4” WASHER
1
PAL NUT
1
1
1/2” DIA U-PIN
1
PRESS ARM
1
CHAIN
1
PRESS ARM LEVER
BASE
1
WEIGHT STACK PIN
CABLE RETAINING CLIP
CONTROL LEVER
8-32 X 3/16” SCREW
1
10 6682103
11 6682503
12 6681303
13 6680202
14 6683802
15 6746803
16 6680903
17 6680803
18 6681902
19 6532903
20 6532803
21 6530203
22 6594702
23 6624402
24 6529702
25 6275302
1
4
FRONT UPRIGHT
LEVER STOP
1
1
1
2
RECEIVING TUBE
BACK PAD SUPPORT
BENCH FRAME
1
61 3119101 3/8” JOINT CONNECTOR CAP
62 3117901 E-RING
63 3119401 #8 INT. TOOTH LOCKWASHER
2
1
1
1
2
REAR UPRIGHT
1
64 3118401
65 3106803
66 6480301
67 6020601
68 6019701
69 3104901
70 6416601
71 6412001
72 3103801
73 3105401
74 6214501
75 6692601
76 6405201
77 6236701
78 6406401
79 3116201
80 6266001
81 6714601
82 6375801
83 6389701
84 6409101
85 3116001
86 6270501
87 6140701
88 3108002
89 3117401
90 6687101
91 6687201
92 6687001
93 6535601
94 6189501
95 6145801
4” VINYL CAP
5/32” SET SCREW
3/8” FLANGE SPACER
1/2” FLANGE BEARING
3/4” THRUST BEARING
3/4” FLANGE BEARING
1-3/4 X 3/4” PARAGLIDE
SPRING PINASSEMBLY
5/16” DIA SNAP LINK
STARLOCK COLLAR
WEIGHT PLATE
1
BEARING HOUSING
PLATE, 1/4 X 2 X 16-1/2”
PEC ARM RIGHT
PEC ARM LEFT
1
4
2
16
6
1
1
2
CENTER PULLEY BRACKET
FLOATING PULLEY
SWIVEL PULLEY BRACKET
PEC CAM
1
8
2
1
1
3
2
4
LAT BAR
1
10
15
2
26 6654302 33-1/2 X 9-1/2” BACK SEAT PAD
27 6597402 15-1/2 X 10-1/2” PEC SEAT PAD
28 6681502 15-3/4 X 15-1/2” LEG SEAT PAD
1
1
3 X 2” END CAP
1
2” SQ. END CAP
2
29 6690901
30 6125102
31 6194601
32 6176201
33 6523401
34 6375902
35 3102909
36 3102924
37 3102933
38 3102922
39 3102904
40 3102905
41 3102906
42 3102910
43 3102943
44 3102917
45 3102937
46 3102901
3/4 DIA X 11” SHAFT
3/4 OD X 16” TUBE
4 X 7” ROLLER PAD
PEC DEC ROLLER PAD
3/4 X 72-3/8” GUIDE ROD
WEIGHT STACK SPACER
3/8 X 1” BOLT
2
1-3/4” SQ END CAP
HINGE TAB
1
4
2
8
3-1/2” PULLEY
19
1
2
WEIGHT STACK SHAFT
HEAD PLATE
2
1
2
STRAP AB CRUNCH
LOW ROW BAR
1
4
1
3/8 X 1-3/4” BOLT
3/8 X 2” BOLT
5
STRAP ANKLE
1
4
1-1/4” BUMPER RUBBER
4 X 14” NON-SKID
1 X 1” GLIDE
1
3/8 X 2-3/4” BOLT
3/8 X 3” BOLT
11
5
1
4
3/8 X 3-3/4" BOLT
3/8 X 4" BOLT
2
WEIGHT STACK CUSHION
CAP PLUG
2
4
2
1/2 X 3" BOLT
8
227” LEG EXT. CABLE
72-1/4” AB CABLE
103-1/2” LAT CABLE
77-5/8” PEC DEC CABLE
WEIGHT STACK LABELS
THUMBSCREW
1
1/2 X 3-1/2" BOLT
1/2 X 4" BOLT
5
1
2
1
1/2 X 4-1/2" BOLT
3/8 X 1-1/4” BOLT
3
1
1
1
47 6382301 WEIGHT PLATE BUSHING 10CT
48 3102802 3/8” NYLOCK NUT
3
1
29
3
16
69
49
52
79
48
66
10
1/2 X 3” 42
66
3/8 X 2-3/4” 38
90
FIGURE 1
STEP 1
• Securely assemble REAR UPRIGHT (16 ) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and two
1/2" LOCKNUTS (49).
• Slide 227" CABLE ASSEMBLY (90) through openings in BASE (10) as shown in FIGURE 1.
•
Securely assembe three 3-1/2" PULLEYS (79) into BASE (10) using three 3/8 X 2-3/4" BOLTS (38), six 3/8" FLANGE
SPACERS (66), and three 3/8" LOCKNUTS (48). (NOTE: Make sure 227" CABLE ASSEMBLY (90) is routed under
PULLEYS and BOLTS.)
• Insert four 3/4" FLANGE BEARINGS (69) into tubes on REAR UPRIGHT (16) as shown in FIGURE 1
4
58
79
12
48
51
51
50 1/2” LOW HEIGHT
3/8 X 3-3/4” 40
49
23
52
42 1/2 X 3”
3
1/2
1/2
1/2
1/2
0
1
2
3
4
86
FIGURE 2
STEP 2
• Securely assemble one 3-1/2" PULLEY (79) to the top hole of the LEVER STOP (12) using one 3/8 X 3-3/4" BOLT (40), two 3/8"
WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48). The extra holes in the LEVER STOP (12) are
to be used for cable adjustment.
•
Securely attach LEVER STOP (12) to WEIGHT STACK BASE (3) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52),
and two 1/2" LOCKNUTS (49).
•
Attach SWIVEL PULLEY BRACKET (23) to the WEIGHT STACK BASE (3) using one 1/2" LOW HEIGHT LOCKNUT
(50). (NOTE: Securely tighten, then back nut off 1/4 turn to allow the SWIVEL PULLEY BRACKET (23) to rotate freely.)
• Center 4 X 14" NON SKID STRIP (86) on WEIGHT STACK BASE (3) as shown in FIGURE 2.
5
9
48
51
16
58
29
79
51
3/8 X 3-3/4” 40
42 1/2 X 3”
52
49
10
86
3
FIGURE 3
STEP 3
•
Securely attach WEIGHT STACK BASE (3) to BASE (10) using two 1/2 X 3" BOLTS (42), two 1/2" WASHERS (52), and
one 1/2" LOCKNUT (49).
• Slide one 3/4 DIA X 11" SHAFT (29) through PRESS ARM LEVER (9) & tube on REAR UPRIGHT (16). See FIGURE 3.
•
Securely assembe one 3-1/2" PULLEY (79) to PRESS ARM LEVER (9) using one 3/8 X 3-3/4" BOLT (40), two 3/8"
WASHERS (51), one 2-3/8" RETAINING CLIP (58), and one 3/8" LOCKNUT (48).
STEP 4
• Apply eight 1-3/4 x 3/4" PARAGLIDES (70) to the INSIDE of RECEIVING
TUBE (13) as shown in FIGURE 4. (NOTE: Throughly clean the inside
surface before attaching PARAGLIDES.)
13
70
FIGURE 4
6
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