INSTRUCTION SUPPLEMENT
99-LATER HONDA
TRX400EX
Thumb Throttle
Attach cable into cable wheel with the cable
end at the 8:00 position of the cable wheel,
then into bracket. Secure by replacing the
cable bracket end and phillips screw. See
Figure 2.
Removing Stock Carb and Cables
1.Remove seat/fender assembly and fuel
tank.
Figure 2.
2.Remove throttle cables paying close
attention to routing.
3.Remove thumb throttle housing if you are
installing a twist throttle.
4.Remove air box and air box intake tube.
5.Remove stock carburetor.
6.Stuff a clean rag into intake manifold to
keep debris from entering engine.
Twist Throttle
Preparing machine for carburetor
installation
1.Install the pull (see figure 4 for cable
identification), cable end into the 8:00
position and the idle cable end into the
11:00 position on the cable wheel. See
Figure 3.
1. Route the provided throttle cables per
manufacturer s recommended procedure,
routing them the same as the stock cables.
Figure 3.
2.Remove the rubber alignment tabs from
the manifold using a razor blade or cutters.
Be very careful not to damage the intake
manifold!
3.Remove air box intake tube from the air
box and use a hacksaw to cut approx. 1½
off of the air box intake tube. Your tube
should resemble the one shown in Figure 1.
Re-assemble the air intake tube into air box
and install back onto bike. Don’t forget to
tighten clamp around intake tube and re-
Figure 4.
insert crank vent into the air boot.
Figure 1.
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