Baldor Portable Generator PC1100R User Manual

PC1100R/PC1700RI  
Portable Generator  
Installation & Operating Manual  
5/05  
MN2411  
 
Table of Contents  
Section 1  
Product Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1  
Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1  
Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1  
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2  
Caution Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5  
Section 2  
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1  
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1  
Section 3  
Receiving & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1  
Receiving & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1  
Lifting the Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1  
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1  
Physical Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2  
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2  
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2  
Frame Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3  
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3  
Use of Electric Motor Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4  
Section 4  
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1  
Operator Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1  
PreStart Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3  
StartUp Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3  
Stopping Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3  
Section 5  
Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1  
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1  
General Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1  
Check Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1  
Check Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1  
Change Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1  
Check Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1  
Clean/Adjust Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2  
Clean Spark Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2  
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2  
Voltage Variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3  
Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3  
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4  
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4  
MN2411  
Table of Contents i  
 
ii Table of Contents  
MN2411  
 
Section 1  
Product Safety Information  
Safety Notice  
Be sure that you are completely familiar with the safe operation of this equipment. This  
equipment may be connected to other machines that have rotating parts or parts that are  
controlled by this equipment. Improper use can cause serious or fatal injury. Always  
disconnect all electrical loads before starting the generator.  
Installation and repair procedures require specialized skills with electrical generating equipment  
and liquid cooled engine systems. Any person that installs or repairs this generator must have  
these specialized skills to ensure that this generating unit is safe to operate. Contact Baldor  
service department for repairs or any questions you may have about the safe installation and  
operation of this system.  
The precaution statements are general guidelines for the safe use and operation of this  
generator. It is not practical to list all unsafe conditions. Therefore, if you use a procedure that is  
not recommended in this manual you must determine if it is safe for the operator and all  
personnel in the proximity to the generator and connected loads. If there is any question of the  
safety of a procedure please contact Baldor before starting the generator.  
This equipment contains high voltages. Electrical shock can cause serious or fatal injury. Only  
qualified personnel should attempt the startup procedure or troubleshoot this equipment.  
This equipment may be connected to other machines that have rotating parts or parts that are  
driven by this equipment. Improper use can cause serious or fatal injury. Only qualified  
personnel should attempt the startup procedure or troubleshoot this equipment.  
System documentation must be available to anyone that operates this equipment at all  
times.  
Keep non-qualified personnel at a safe distance from this equipment.  
Only qualified personnel familiar with the safe installation, operation and maintenance  
of this device should attempt start-up or operating procedures.  
Always stop engine before making or removing any connections.  
Always stop engine and allow it to cool before refueling.  
Responsibility  
When your generator is delivered, it becomes the responsibility of the owner/operator of the  
generator set to prevent unsafe conditions and operation of the equipment. Some  
responsibilities include (but are not limited to) the following:  
1. It is the responsibility of the owner/operator of this generator to ensure that this  
equipment is correctly and safely installed.  
2. It is the responsibility of the owner/operator of this generator to ensure that this  
equipment, when installed fully complies with all federal, state and local codes.  
3. It is the responsibility of the owner/operator of this generator to ensure that any person  
operating this equipment has been properly trained.  
4. It is the responsibility of the owner/operator of this generator to ensure that any person  
operating this equipment has access to all manuals and information required for the  
safe use and operation of this equipment.  
5. It is the responsibility of the owner/operator of this generator to ensure that it is properly  
maintained and safety inspected at regular scheduled intervals.  
6. It is the responsibility of the owner/operator of this generator to ensure that any person  
who has not been trained on the safe use of this equipment does not have access to  
this equipment.  
Read This Manual Thoroughly  
If you do not understand any concept, any procedure, any safety warning statement, any safety  
caution statement or any portion of this manual, contact Baldor or your nearest authorized Baldor  
representative. We are happy to make sure you understand the information in this manual so  
that you can safely enjoy the full use of this generator.  
MN2411  
Product Safety Information 1-1  
 
Symbols  
This symbol is shown throughout the manual to indicate a connection to ground reference point.  
Indicates a potentially hazardous situation which, if not avoided, could result in injury or death.  
Indicates a potentially hazardous situation which, if not avoided, could result in injury or death.  
Precaution Statements Used In This Manual  
There are three classifications of precautionary statements used in this manual. The most critical  
is a WARNING statement, then the Caution statement and the least critical is the Note  
statement. The usage of each statement is as follows:  
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in injury or  
death.  
Caution: Indicates a potentially hazardous situation which, if not avoided, could result in damage to  
property.  
Note:  
Additional information that is not critical to the installation or operation.  
IMPORTANT SAFETY INSTRUCTIONS  
SAVE THESE INSTRUCTIONS This manual contains important instructions for the generator that should  
be followed during installation, operation and maintenance of the generator.  
For ease of reading, the Warning statements are divided into four categories: Operation, Burn, Installation,  
and Maintenance.  
Operation  
WARNING: Gasoline and diesel fuel are flammable and can cause fire, explosions, injury or death. For  
storage or refueling handle fuel with care and only in clean, approved, properly marked safety  
fuel containers.  
WARNING: Do not overfill the fuel tank. Only fill the tank to within 1/2, of the top of the tank to allow  
space for fuel expansion. Overfilling of tank may cause fuel to spill out onto engine and  
cause fire or explosion.  
WARNING: Clean up fuel spills by wiping completely dry before starting engine. Gasoline and diesel fuel  
are flammable and can cause fire, explosions, injury or death.  
WARNING: Make sure the fuel cap is completely and securely closed after refueling to prevent spillage.  
Gasoline and diesel fuel are flammable and can cause fire, explosions, injury or death.  
WARNING: Never operate this generator in a manner other than as described in this manual. Operation  
in any manner not described in this manual should be considered unsafe and should not be  
attempted. Never start the engine unless you have first verified that the installation and  
operation of the generator are as described in this manual.  
WARNING: Be sure that you are completely familiar with the safe operation of this equipment. This  
equipment may be connected to other machines that have rotating parts or parts that are  
controlled by this equipment. Improper use can cause serious or fatal injury.  
WARNING: Exhaust fumes/gases are extremely dangerous and can cause severe illness or death. Never  
breath exhaust fumes produced by a running engine. Only run the engine outdoors where  
ventilation is plentiful. Exhaust gases contain carbon monoxide, a colorless, odorless and  
extremely dangerous gas that can cause unconsciousness or death. Symptoms of carbon  
monoxide poisoning include: dizziness, nausea, headaches, sleepiness, vomiting or  
incoherence. If you or anyone else experiences these symptoms, get out into fresh air  
immediately. Stop the engine and do not restart the engine until it has been inspected and if  
necessary repaired or reinstalled in a well ventilated area.  
WARNING: Hot exhaust gasses must never be directed toward anything that may catch fire or explode.  
WARNING: This generator must not be used on or near any forest covered, brush covered, or grass  
covered land unless the engine’s exhaust system is equipped with a spark arrestor. The  
spark arrestor must be maintained in effective working order by the operator.  
WARNING: Never move a generator set that is running. Hazards are caused by moving a generator set  
that is running.  
Continued on next page.  
1-2 Product Safety Information  
MN2411  
 
Operation Warning Statements Continued  
WARNING: Some parts of this generator rotate during operation. Rotating parts can present extreme  
danger if clothing or body extremities are caught by the rotating part and can cause serious  
or fatal injury. Never touch a part of the generator until the engine has been stopped and all  
rotating parts are completely stopped. Also, disconnect the spark plug wires and battery  
connection to prevent accidental engine rotation during servicing.  
WARNING: Be sure that you understand how to stop the engine quickly in case of an emergency situation.  
Become familiar with the controls and safety systems provided with this generator set.  
WARNING: Always wear safety glasses with side shields and hearing protection when working near the  
generator.  
WARNING: Improper operation may cause violent motion of connected equipment. Be certain that  
unexpected movement will not cause injury to personnel or damage to equipment.  
WARNING: Never operate the generator set indoors or in a poorly ventilated area such as a tunnel or  
cave. Exhaust fumes are extremely dangerous to all personnel that are in or in contact with  
that area.  
WARNING: Never permit anyone to operate the generator without proper instructions. Be sure to keep a copy  
of this manual with the generator so that all users can be properly informed of its safe operation.  
WARNING: Never allow children or pets to be in the area where the generator is running. The generator  
and the equipment being powered by the generator may cause injury or death.  
WARNING: Never operate the generator unless all guards, covers, shields and other safety items are  
properly installed.  
WARNING: Do not put hands, feet, tools clothing or other objects near rotating parts such as drive shaft,  
pulley, belt etc. Rotating parts cause extremely dangerous situations because they can catch  
loose clothing or extremities and cause serious or fatal injury.  
WARNING: When operating this generator remain alert at all times. Never operate machinery when  
physically or mentally fatigued, or while under the influence of alcohol, drugs or medication.  
WARNING: Never operate the engine when the air cleaner is removed. An engine backfire can cause  
serious burns.  
WARNING: High voltage is present whenever engine is running. Electrical shock can cause serious or  
fatal injury. Never operate electrical equipment while standing in water, on wet ground or with  
wet hands, feet or shoes or while barefoot.  
WARNING: High voltage is present whenever the engine is running. Electrical shock can cause serious  
or fatal injury.  
WARNING: Do not smoke near generator during operation or while refueling. Gasoline and diesel fuel are  
flammable and can cause fire, explosions, injury or death.  
WARNING: Stop engine and allow engine to cool before refueling. Gasoline and diesel fuel are flammable  
and can cause fire, explosions, injury or death.  
WARNING: Never store an engine with fuel in its tank indoors or in an enclosed, poorly ventilated area  
where gasoline fumes could reach an ignition source and cause an explosion. Fumes may  
reach an open flame, electrical spark or pilot light as on a furnace, water heater, clothes dryer,  
etc. Gasoline and diesel fuel are flammable and can cause fire, explosions, injury or death.  
WARNING: Allow generator to cool before transporting it or storing it. Always drain fuel from tank after  
generator has cooled.  
WARNING: When transporting the generator (especially over rough roads) always drain the fuel tank to  
prevent leakage or spillage of fuel. Gasoline and diesel fuel are flammable and can cause fire,  
explosions, injury or death.  
WARNING: Operate the generator only on a level surface. If the generator is tilted during operation, fuel  
spillage may result. Gasoline and diesel fuel are flammable and can cause fire, explosions,  
injury or death.  
WARNING: Keep generator at least three feet away from buildings and other structures.  
WARNING: Keep generator away from flammable or hazardous materials (trash, rags, lubricants,  
explosives, paints etc.) and grass or leaf build up.  
WARNING: Keep a fire extinguisher near the generator while generator is in use. An extinguisher rated  
“ABC” by the National Fire Protection Association is appropriate.  
Continued on next page.  
MN2411  
Product Safety Information 1-3  
 
Warning Statements Continued  
Burn  
WARNING: Parts of this generator are extremely hot during and after operation. To prevent severe burns,  
do not touch any part of the generator until you have first determined if the part is hot. Wear  
protective clothing and after use allow sufficient time for parts to cool before touching any  
part of the generator.  
WARNING: Do not touch the hot exhaust parts or the high voltage spark plug or coil terminals of the  
engine. Although spark plug voltages are not normally lethal, a sudden involuntary jerk of the  
hand or body part caused by contact with high voltage or a hot surface can result in injury to  
yourself or others.  
Installation  
WARNING: Installation and repair procedures requires specialized skills with electrical generating  
equipment and small engine systems. Any person that installs or performs repairs must have  
these specialized skills to ensure that the generator set is safe to operate. Contact Baldor for  
installation or repairs.  
WARNING: Be sure all wiring complies with the National Electrical Code (NEC) and all regional and local  
codes or CE Compliance. Improper wiring may cause a hazardous condition and exposure to  
electrical hazards can cause serious injury or death.  
WARNING: Be sure the system is properly grounded before applying power. Do not apply AC power  
before you ensure that grounds are connected. Electrical shock can cause serious or fatal  
injury. NEC requires that the frame and exposed conductive surfaces (metal parts) be  
connected to an approved earth ground. Local codes may also require proper grounding of  
generator systems.  
WARNING: Place protective covers over all rotating parts such as drive shaft, pulley, belt etc. Rotating  
parts cause extremely dangerous situations because they can catch loose clothing or  
extremities and cause serious or fatal injury.  
WARNING: Unauthorized modification of a generator set may make the unit unsafe for operation or may  
impair the operation of the unit. Never start a generator set that has been modified or  
tampered with. Be sure that all covers and guards are properly installed and that the unit is  
safe before starting the engine. If you are unsure, contact Baldor before starting the engine.  
WARNING: When moving the generator, use reasonable caution. Be careful where you place fingers and  
toes to prevent injury “Pinch Points”. Never try to lift a generator without a hoist or lift means  
because they are heavy and bodily injury may result.  
WARNING: When transporting a generator secure the unit to prevent movement during transport.  
WARNING: Never connect this generator to any buildings electrical system unless a licensed electrician  
has installed an approved transfer switch. The National Electrical Code (NEC) requires that  
connection of a generator to any electrical circuit normally powered by means of an electric  
utility must be connected by means of approved transfer switch equipment so as to isolate  
the electrical circuit from the utility distribution system when the generator is operating.  
Failure to isolate the electrical circuits by such means may result in injury or death to utility  
power workers due to backfeed of electrical energy onto the utility lines.  
WARNING: Circuit overload protection must be provided in accordance with the National Electrical Code  
and local regulations.  
WARNING: Check Ground Fault Circuit Interrupt (GFCI) receptacles monthly by using the “Test” and  
“Reset” buttons.  
Continued on next page.  
1-4 Product Safety Information  
MN2411  
 
Warning Statements Continued  
Maintenance  
WARNING: Before cleaning, inspecting, repairing, refueling or performing any maintenance to the  
generator set, always be sure the engine has stopped and that all rotating parts have also  
stopped. After stopping, certain components are still extremely hot so be careful not to get  
burned.  
WARNING: Before servicing the generator set, be sure to disconnect the spark plug wires to prevent  
accidental engine rotation or starting.  
WARNING: Inspect all wiring frequently and replace any damaged, broken or frayed wiring or wires with  
damaged insulation immediately. Electrical shock can cause serious or fatal injury.  
WARNING: Disconnect all electrical wires and load devices from generator power outlets before servicing  
the generator. Electrical shock can cause serious or fatal injury. Always treat electrical  
circuits as if they are energized.  
WARNING: Check fuel tank, fuel line, and connections monthly for fuel leaks. Gasoline is flammable and  
can cause fire, explosions, injury or death. If a leak is found, replace only with approved pipe  
or components.  
WARNING: Never store an engine with fuel in its tank indoors or in an enclosed, poorly ventilated area  
where gasoline fumes could reach an ignition source and cause an explosion.  
Caution Statements  
Caution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Each  
receptacle is powered by a separate generator winding. When replacing a receptacle, inspect  
the brass tab that normally links both receptacles. If it is removed, be sure to remove the  
brass tab from the replacement receptacle before it is installed. Failure to remove the tab will  
cause a direct short to the generator windings and cause possible generator damage.  
Caution: Avoid installing the generator set beside heat generating equipment, or directly below water  
or steam pipes or in the vicinity of corrosive substances or vapors, metal particles and dust.  
Heat can cause engine problems to develop and unwanted substances can cause rust or  
generator failure over time.  
Caution: Do not apply high voltage to windings (start the generator) in a moisturesaturated condition.  
Moisture can cause insulation breakdown, making it necessary to return the generator to the  
factory for repair, and consequent expense and loss of time.  
Caution: Use only original equipment or authorized replacement parts. Using the correct parts will  
assure continued safe operation as designed.  
Caution: Do not suspend the generator from the top handle during operation.  
Caution: Do not tamper with or change the engine speed. Engine speed is factory set to produce the  
correct voltage and output frequency.  
Caution: Never operate the engine without a muffler and spark arrestor. The engine is designed to  
have the correct exhaust components installed. Operating without these components can  
present a fire hazard, cause excessive exhaust gases and cause damage to engine.  
Caution: Operate the generator only on a level surface. Operation of the generator on an incline or  
slope may degrade engine lubrication and result in engine failure.  
Caution: Always fill fuel tank with clean fresh fuel before use. Never leave fuel in tank for long storage  
periods. Old fuel becomes stale and can damage the fuel system causing the engine not to  
start. Always drain the fuel tank after use before storage.  
Caution: For electric start models, do not place the key switch in the start position when engine is  
running. This causes the starting motor to engage and may damage the starter and engine.  
MN2411  
Product Safety Information 1-5  
 
1-6 Product Safety Information  
MN2411  
 
Section 2  
General Information  
Thank you for purchasing your Baldor Generator Set. This manual contains information you need to safely and efficiently  
install and operate your generator set. During the preparation of this manual every effort was made to ensure the  
accuracy of its contents. This manual describes only very basic engine information. A separate owner’s manual for the  
engine is supplied with this unit for your use. Please refer to the engine manual for information relative to engine  
operation, maintenance, recommendations and additional safety warnings.  
Copyright Baldor E 2004. All rights reserved.  
This manual is copyrighted and all rights are reserved. This document may not, in whole or in part, be copied or  
reproduced in any form without the prior written consent of Baldor Electric Company, Inc.  
Baldor Generators have earned the reputation of being high quality and dependable. We take pride in this fact and  
continue to keep our quality standards high on our list of priorities. We are also constantly researching new technological  
ideas to determine if they could be used to make our generator sets even better.  
Baldor makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied  
warranties of fitness for any particular purpose. The information in this document is subject to change without notice.  
Baldor assumes no responsibility for any errors that may appear in this document.  
Limited Warranty  
Baldor Generators will replace or repair free of charge any part or parts of the generator of their manufacture that are  
defective in workmanship and materials for a period of time as set forth in the Warranty Period chart below. All Baldor  
products requiring warranty service shall be transported or shipped freight pre--paid, at the risk of the party requiring  
warranty service, to a Baldor Generator repair facility, or to Baldor Generators’ Customer Service Department. Written  
notification of the alleged defect in addition to a description of the manner in which the Baldor generator is used, and the  
name, address and telephone number of the party requiring warranty service must be included. Baldor is not responsible  
for removal and shipment of the Baldor product to the service center or for the reinstallation of the Baldor product upon its  
return to the party requiring warranty service. Problems with Baldor products can be due to improper maintenance, faulty  
installation, non--Baldor additions or modifications, or other problems not due to defects in Baldor workmanship or  
materials. If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in  
Baldor workmanship or materials, then the party requesting warranty service will be responsible for the cost of any  
necessary repairs. EXCEPT FOR THE EXPRESSED WARRANTY SET FORTH ABOVE, BALDOR GENERATORS  
DISCLAIMS ALL OTHER EXPRESSED AND IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF  
FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. NO OTHER WARRANTY, EXPRESSED OR  
IMPLIED, WHETHER OR NOT SIMILAR IN NATURE TO ANY OTHER WARRANTY PROVIDED HEREIN, SHALL  
EXIST WITH RESPECT TO THE GOODS SOLD UNDER THE PROVISIONS OF THESE TERMS AND CONDITIONS.  
ALL OTHER SUCH WARRANTIES ARE HEREBY EXPRESSLY WAIVED BY THE BUYER. UNDER NO  
CIRCUMSTANCES SHALL BALDOR GENERATORS BE LIABLE OR RESPONSIBLE IN ANY MANNER WHATSOEVER  
FOR ANY INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR ANTICIPATED PROFITS RESULTING  
FROM THE DEFECT, REMOVAL, REINSTALLATION, SHIPMENT OR OTHERWISE. This is the sole warranty of Baldor  
Generators and no other affirmations or promises made by Baldor Generators shall be deemed to create an expressed or  
implied warranty. Baldor Generators has not authorized anyone to make any representations or warranties other than the  
warranty contained herein.  
Warranty Period  
Generator Series  
Labor*  
1 Year  
Parts  
3 Years  
Portable Products (Premier, Powerchief,  
DG Series, K Series)  
Towable Products (TS)  
1 Year or 3,000 Hours  
Whichever comes first  
3 Years or 3,000 Hours  
Whichever comes first  
POW’R LITE Light Towers  
1 Year or 3,000 Hours  
Whichever comes first  
3 Years or 3,000 Hours Whichever comes first  
Excluded from any warranty coverage regardless of  
time period: Light Fixture, Lamps and Ballasts  
3600 RPM Standby Systems  
(Some AE Models)  
1 Year or 1,000 Hours  
Whichever comes first  
3 Years or 1,000 Hours  
Whichever comes first  
1800 RPM Standby Systems  
(Some AE Models, DLC, GLC)  
1 Year or 3,000 Hours  
Whichever comes first  
3 Years or 3,000 Hours  
Whichever comes first  
Industrial Standby Systems  
Industrial Prime Power Systems  
International  
1 Year or 1,000 Hours  
Whichever comes first  
1 Year or 1,000 Hours  
Whichever comes first  
1 Year or 1,000 Hours  
Whichever comes first  
2 Years or 1,000 Hours  
Whichever comes first  
1 Year or 1,000 Hours  
Whichever comes first  
1 Year or 1,000 Hours  
Whichever comes first  
*For products covered under labor coverage, travel expenses will be allowed up to 7 hours straight labor or 300 miles,  
whichever occurs first and only applies to permanently wired and mounted products (AE, DLC, GLC, IDLC).  
No warranty registration card is necessary to obtain warranty on Baldor Generators.  
You must save the purchase receipt. Proof of purchase, date, serial number and model number will be required for all  
portable and Towable products to qualify for any warranty consideration.  
For all other products, a start--up inspection form/warranty registration must be completed in its entirety and submitted to  
Baldor Generators within 30 days of start--up to qualify for any warranty consideration.  
MN2411  
General Information 2-1  
 
2-2 General Information  
MN2411  
 
Section 3  
Receiving & Installation  
Receiving & Inspection When you receive your generator, there are several things you should do immediately.  
1. Observe the condition of the shipping container and report any damage immediately to  
the commercial carrier that delivered your system.  
2. Verify that the part number of the system you received is the same as the part number  
listed on your purchase order.  
3. If the system is to be stored for several weeks before use, be sure that it is stored in a  
location that conforms to published storage temperature and humidity specifications.  
Lifting the Generator  
The generator weighs about 55 lbs dry. Use proper lift equipment and methods to avoid injury.  
Figure 3-1 PC17RI Portable Generator  
PC1100R  
PC1700RI  
OFF ON  
AUTO  
POWER  
SAVE  
OVER  
LOAD  
PILOT  
LAMP  
PILOT  
LAMP  
~ AC OUTPUT  
~ AC OUTPUT  
STOP  
STOP  
DC12V − 8.3A  
DC12V − 8.3A  
BATTERY CHARGE ONLY  
RUN  
RUN  
BATTERY CHARGE ONLY  
+
+
+
+
ON  
OFF  
ON  
OFF  
CHOKE  
CHOKE  
ENGINE SWITCH  
ENGINE SWITCH  
Storage  
If you will not be using the generator set for a significant amount of time (3 months or longer) you  
should store the generator to prevent any problems that could arise from sitting idle. Please fully  
read the storage guidelines in Section 5 of this manual.  
WARNING: Never store an engine with fuel in its tank indoors or in an enclosed, poorly ventilated area  
where gasoline fumes could reach an ignition source and cause an explosion.  
MN2411  
Receiving & Installation 3-1  
 
Physical Location  
Your generator is portable to go where the work is. To be safe, several factors must be considered:  
1. Keep extension cords as short as possible.  
2. For effective cooling and maintenance, the generator should be mounted on a flat, smooth,  
non-flammable level surface. A concrete pad is ideal and provides a secure installation.  
3. The location for the generator must be dry. Never operate a generator in an area that  
has standing water or puddles.  
4. Prevent obstructions (buildup of leaves, grass, sand, snow, etc.). It is important that  
the unit be operated in a reasonably clean environment.  
5
All engines give off considerable heat when running. The engine in your generator set  
uses air to keep it cool so it is important that the ambient temperature is cool. Where  
natural ventilation is inadequate a fan to boost circulation should be used.  
WARNING: Exhaust fumes/gases are extremely dangerous and can cause severe illness or death. Never  
breath exhaust fumes produced by a running engine. Only run the engine outdoors where  
ventilation is plentiful. Exhaust gases contain carbon monoxide, a colorless, odorless and  
extremely dangerous gas that can cause unconsciousness or death. Symptoms of carbon  
monoxide poisoning include: dizziness, nausea, headaches, sleepiness, vomiting or  
incoherence. If you or anyone else experiences these symptoms, get out into fresh air  
immediately. Stop the engine and do not restart the engine until it has been inspected and if  
necessary repaired or reinstalled in a well ventilated area.  
6. Exhaust gases from internal combustion engines are extremely poisonous. Never  
operate an engine indoors.  
7. All electrical equipment should be protected from excessive moisture. Failure to do so  
will result in deterioration of the insulation and may result in short circuits and a  
possible electrocution hazard.  
Installation  
The generator is completely assembled, tested and adjusted at the factory before it is shipped to  
you. External connections required at the time of installation are:  
1. Electrical Connections.  
2. Frame Ground Connection.  
Electrical Connections All load connections are made at the front panel using electrical cords with the proper  
mating plug for the receptacle being used. More than one receptacle can be used as long as the  
total load does not exceed the continuous rating of the generator.  
WARNING: Never connect this generator to any buildings electrical system unless a licensed electrician  
has installed an approved transfer switch. The National Electrical Code (NEC) requires that  
connection of a generator to any electrical circuit normally powered by means of an electric  
utility must be connected by means of approved transfer switch equipment so as to isolate  
the electrical circuit from the utility distribution system when the generator is operating.  
Failure to isolate the electrical circuits by such means may result in injury or death to utility  
power workers due to backfeed of electrical energy onto the utility lines.  
Use correct size insulated wire to connect the generator to the load. The gauge of the wire will  
depend on the distance to the load, the permissible voltage drop at the load, and the current  
required by the load. If you are not sure of the gauge wire needed for your application, consult a  
competent electrician. Using wire that is too small can result in fire hazard. Also, be sure the  
wire has the appropriate ratings for insulation and environment conditions. Use only U.L.  
approved extension cords rated for outdoor use.  
3-2 Receiving & Installation  
MN2411  
 
Frame Ground Connection  
WARNING: Be sure the system is properly grounded before applying power. Do not apply AC power  
before you ensure that grounds are connected. Electrical shock can cause serious or fatal  
injury. NEC requires that the frame and exposed conductive surfaces (metal parts) be  
connected to an approved earth ground. Local codes may also require proper grounding of  
generator systems.  
The NEC requires that the frame and exposed metal surfaces be at local ground reference  
potential to avoid electrical shock hazard. A local ground reference may require a driven earth  
ground conductor at the generator installation site. Make the ground connection as shown in  
earth at least 8 feet.  
Figure 3-2 Frame Ground Connection  
Engine Oil  
The generator is shipped dry. This means no oil is in the engine crankcase and no fuel is in the  
fuel tank. Refer to section 5 of this manual for lubricant and fuel requirements and obtain the  
correct type and quantity of engine motor oil and fuel.  
1. Refer to section 5 of this manual and add the required amount of engine oil.  
2. Refer to section 5 of this manual and add the appropriate amount of fuel.  
After installation, the post installation checks must be performed prior to starting the engine.  
After these checks have been performed and the system operation is verified to be good, refer to  
Section 5 Maintenance for periodic checks that must be performed at scheduled intervals to  
ensure continued operation with minimal problems.  
MN2411  
Receiving & Installation 3-3  
 
 
Use of Electric Motor Loads  
Electric motors require much more current (amperes) to start them than to keep them running.  
Some motors, particularly splitphase motors are very difficult to start and require 5 to 7 times  
more current to start them. Repulsioninduction type motors are the easiest to start and normally  
only require 2 to 3 times as much current to start them.  
Most fractional horsepower motors take about the same amount of current to start them and  
keep them running. This is true whether they are the repulsioninduction type motor, capacitor  
type motor, or the splitphase type motor.  
Other factors that influence the amount of current needed to start a motor are:  
1. The type of load connected to the motor. If the electric motor is connected to a hard  
starting load such as an air compressor it will require more starting current. If the same  
electric motor is connected to a light load such as a heater or power saw it will require  
less starting current.  
2. The brand or design of the electric motor. The expected starting current for a  
particular size motor will vary depending on the brand of the electric motor as well as  
the type of electric motor (Split Phase, capacitor, Repulsioninduction type, etc.)  
3. The condition of the electric motor. A clean motor with free turning bearings will  
require less starting currents than a similar type motor that is dirty and the bearings are  
not as free turning as they used to be.  
3-4 Receiving & Installation  
MN2411  
 
Section 4  
Operation  
Operator Control Panel  
Figure 4-1 Operator Control Panel  
OFF ON  
AUTO  
POWER  
SAVE  
OVER  
LOAD  
PILOT  
LAMP  
~ AC OUTPUT  
AC  
AC Circuit Breaker  
STOP  
DC12V − 8.3A  
RUN  
BATTERY CHARGE ONLY  
+
+
DC Circuit Breaker  
ON  
OFF  
CHOKE  
ENGINE SWITCH  
Pilot Lamp  
Lamp (Green) is ON when generator is running properly.  
Overload Lamp *  
Lamp (Red) is ON when generator is running and an overload condition exists.  
If Overload Lamp is ON, Stop the generator and Start the generator again to resume  
operation.  
Oil Level Lamp  
Lamp is on when engine oil level is less than a predetermined level. When the lamp  
turns ON, the engine will stop automatically. If Oil Lamp is ON, replenish the engine oil  
level and restart the engine.  
Auto Power Save *  
OFF. Generator runs at full speed and produces full power. Use OFF for DC power.  
(switch)  
ON. Generator idles during no load condition and automatically resumes full  
speed when a load demand is present.  
* Available only on PC1700RI.  
MN2411  
Operation 4-1  
 
 
Operator Control Panel Continued  
WARNING: Never connect this generator to any buildings electrical system unless a licensed electrician  
has installed an approved transfer switch. The National Electrical Code (NEC) requires that  
connection of a generator to any electrical circuit normally powered by means of an electric  
utility must be connected by means of approved transfer switch equipment so as to isolate  
the electrical circuit from the utility distribution system when the generator is operating.  
Failure to isolate the electrical circuits by such means may result in injury or death to utility  
power workers due to backfeed of electrical energy onto the utility lines.  
~ AC Output  
Two AC receptacles are provided to allow easy connection of electrical loads. Both  
receptacles may be used at the same time provided the total electrical load does not  
exceed the generators rated output. GFCI (Ground Fault Circuit Interrupter) provides  
ground fault protection.  
Note: The nominal voltage produced by the generator at each receptacle is 120VAC.  
AC Circuit Breaker  
DC Circuit Breaker  
Protects the generators output windings from overload (only available on PC1100R).  
Provide overcurrent protection for the DC Output terminals. When tripped, the plunger  
will extend from the body of the breaker. Simply push the plunger in to reset the  
breaker.  
DC Output  
The DC output can be used to charge automotive type batteries. However several  
safety precaution must be followed:  
S
S
When charging a large capacity battery or a totally discharged battery, excessive  
current may trip the DC breaker. If this happens, use a battery charger to charge the  
battery. The battery charger can be plugged into the generators AC output.  
An explosive hydrogen gas is given off by the battery (through the batteries vent holes)  
when it is charged. Do not allow a spark or open flame to be present during battery  
charging. Always turn off the generator before disconnecting the battery leads from the  
DC Output terminals to avoid a spark.  
S
The battery contains electrolyte solution which is caustic and can cause severe burns  
and blindness. If electrolyte contacts skin or eyes, immediately flush the area with  
water and seek medical attention quickly.  
The following precautions are to be followed when working on batteries:  
1. Wear full eye protection (safety glasses or goggles) and protective clothing.  
2. Where electrolyte contacts the skin, flush the area immediately with water and wash it  
off using soap and water.  
3. Where electrolyte contacts the eyes, immediately flush the eye thoroughly with water  
and seek medical attention quickly.  
4. Spilled electrolyte is to be washed down with an acid neutralizing agent. A common  
practice is to use a solution of one pound (500 grams) bicarbonate of soda to one  
gallon (four liters) of water. the bicarbonate solution is to be added until evidence of  
reaction (foaming) has ceased. The resulting liquid is to be flushed with water and the  
area dried.  
WARNING: A battery presents a risk of electrical shock hazard and high short circuit current. The  
following precautions are to be followed when working on batteries:  
WARNING: The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is  
electrically conductive and corrosive. The following precautions are to be followed when  
working on batteries:  
WARNING: A battery presents a risk of fire because they generate hydrogen gas. Hydrogen gas is  
extremely explosive. Never jump start a battery, smoke in the area around the battery or  
cause any spark to occur in the area around the battery.  
Automotive type batteries can be charged using this output (12VDC @ 8.3 Amperes).  
Red terminal post is positive (+).  
Black terminal post is negative ().  
Note: The DC and AC outlets of the generator can be used at the same time as long as the total  
power consumed does not exceed the output rating.  
4-2 Operation  
MN2411  
 
Operator Control Panel Continued  
DC Circuit Breaker  
Provide overcurrent protection for the DC Output terminals. When tripped, the plunger  
will extend from the body of the breaker. Simply push the plunger in to reset the  
breaker.  
Note: If the breaker continues to trip, disconnect all loads and reset the breaker. If the breaker  
trips with all loads disconnected, turn off the generator and discontinue use until the  
generator is repaired.  
Engine Switch  
Stop  
Run  
In this position, the engine is stopped and fuel supply line is closed.  
Allows the engine to start and run during normal operation.  
Choke  
Allows cold weather starting, place the Engine Switch in the Run position after  
engine is started.  
PreStart Checks Before the engine is started, several things must first be checked.  
1. Place the generator set in an open, dry, well ventilated and reasonably level location.  
2. If grounding is required for your application, check to make sure your unit is grounded  
properly (see Section 3).  
3. Check the engine’s oil level, see Section 5.  
4. Check the fuel level, see Section 5.  
5. Disconnect or “turn off” all external loads.  
6. Make sure DC circuit breaker is set (pushed in).  
7. Tighten any bolts or nuts that may have loosened due to vibration.  
8. Be sure all extension cords are in good condition before starting the generator.  
Use only U.L. listed extension cords.  
StartUp Procedure  
1. Move the Engine Switch to the “Choke” position. If the engine is warm or if the ambient  
air temperature is high; try starting the engine switch in the Run position.  
2. Check the fuel system for fuel leaks and repair them prior to starting the engine.  
3. Pull lightly on the recoil grip until you feel significant resistance, then pull sharply. Allow  
the recoil to gently rewind into the recoil housing. Do not allow the recoil rope to “snap  
back” into the recoil housing.  
Note: If the engine does not start after turning the engine over a few times, smell for fuel near  
the air cleaner. If there is a significant gasoline smell coming from the air cleaner, turn the  
engine switch to the Run position and attempt to start the engine.  
Note: If engine does not start using normal starting methods, check the oil level. The oil level  
sensor will prevent engine operation if oil level is low.  
4. When the engine starts, turn the engine switch to the Run position.  
5. Turn the Auto Power Save switch to On so engine can idle (if equipped).  
6. Ensure that the Pilot Lamp is on and the Overload Lamp is off. Otherwise stop engine  
immediately and correct the problem.  
7. Allow engine to run for 20 or 30 seconds with no load. (Warm up).  
8. Power is now present at the receptacles.  
Connect or “Turn On” the loads you wish to operate.  
9. Turn the Auto Power Save switch to Off or On as desired.  
WARNING: Never move a generator set that is running. Hazards are caused by moving a generator set  
that is running.  
Stopping Procedure  
1. Disconnect or “Turn Off” all loads connected to the generator set.  
2. Turn the Auto Power Save switch to On so engine can idle (if equipped).  
3. Allow the generator to run at idle for 3 minutes with no load. (Cool down).  
4. Move the engine switch to the Stop position.  
WARNING: Parts of this generator are extremely hot during and after operation. To prevent severe burns,  
do not touch any part of the generator until you have first determined if the part is hot. Wear  
protective clothing and after use allow sufficient time for parts to cool before touching any  
part of the generator.  
MN2411  
Operation 4-3  
 
4-4 Operation  
MN2411  
 
Section 5  
Troubleshooting and Maintenance  
WARNING: Before cleaning, inspecting, repairing, refueling or performing any maintenance to the generator  
set, always be sure the engine has stopped and that all rotating parts have also stopped. After  
stopping, certain components are still extremely hot so be careful not to get burned.  
WARNING: Before servicing the generator set, be sure to disconnect the spark plug wires to prevent  
accidental engine rotation or starting.  
Maintenance  
The following are general maintenance recommendations. The engine must be stopped and all  
electrical load devices removed from the generator plugs or terminals before any maintenance is  
performed. The Maintenance Schedule is given in Table 5-1.  
General Checks  
1. Inspect the fuel system for leaks. Replace defective components immediately.  
2. Inspect and replace any fuel line that shows signs of deterioration.  
3. Inspect all fuel clamps to ensure they are tight and no leaks exist.  
4. Make sure the fuel cap fits snugly on the fuel tank and that the fuel tank does not leak.  
5. Inspect the condition of AC and DC terminals for damage and replace if damaged.  
6. Test all GFCI (Ground Fault Circuit Interrupter) receptacles daily by pressing the test  
button on the receptacle during operation. Ensure that the GFCI trips and and no  
voltage is present at the receptacle. Replace any GFCI receptacle that fails the test.  
7. Inspect the external wire cables (extension cords) and connectors used with the  
generator set for cuts, frayed insulation, or loose connections. Repair or replace any  
problems prior to using the unit.  
8. Inspect bolts and nuts for tightness. Vibration can cause nuts or bolts to loosen.  
9. Inspect the recoil starting rope for any damage and replace it if necessary.  
WARNING: Do not smoke near generator during operation or while refueling. Gasoline and diesel fuel are  
flammable and can cause fire, explosions, injury or death. Keep open flames away from unit.  
WARNING: Stop engine and allow engine to cool before refueling. Gasoline and diesel fuel are flammable  
and can cause fire, explosions, injury or death.  
Check Fuel Level (Right side cover)  
1. Remove fuel filler cap.  
ꢀRed" marking  
2. Fuel level should be at or below the ꢀRed" marking at inlet portion of filler neck.  
3. If fuel level is low, add unleaded automotive gasoline to just below the ꢀRed" marking.  
Fuel tank capacity is 0.9 gallons (3.5 liters)  
4. Install the fuel filler cap. Wipe up any fuel spill.  
Check Oil Level  
(SE or higher grade) SAE 10W30 or SAE 10W40  
1. Remove oil filler cap and check the oil for contaminants (moisture or excessive dirt).  
2. Change the oil if contaminated.  
3. Clean the dip stick and fully insert it into oil and remove to check the oil level. Do not screw the filler cap in  
Upper Level  
when checking the oil level.  
4. If oil is below lower level on dip stick, add oil to bring oil to the upper level. Check for oil leaks.  
5. Install and tighten the oil filler cap.  
Lower Level  
Change Engine Oil (SE or higher grade) SAE 10W30 or SAE 10W40  
1. If the engine is cold, start the engine and let it run for 1 minute. This will warm the oil to make it easier to  
drain. If engine is hot, allow it to cool. Hot engine oil can cause severe burns. Always wear protective  
clothing and eye protection when working on engine.  
2. Drain oil by removing the drain plug and catch the used oil in a pan or tray. Remove the oil filler cap to let  
oil flow out quicker. The generator is shown raised using lumber so the pan can slide under.  
3. When oil is drained, install and tighten the drain plug.  
4. Fill the crankcase with clean oil until the oil level reaches the upper level on the filler cap.  
(Approximately 6 ounces or 0.35 liters).  
5. Check for oil leaks.  
Check Air Cleaner (Left side cover)  
1. Unhook the air filter cover and remove the elements.  
2. Clean the paper element by gently tapping the element to remove dirt and contaminants. Blow off dust  
and remaining dirt from the element. Replace the element if torn or extremely dirty. Replace every 200  
hours or once each year.  
3. Wash the urethane element with fresh water. Squeeze (do not twist) the water out and let air dry.  
4. Install the elements and hook the cover.  
MN2411  
Troubleshooting and Maintenance 5-1  
 
Clean/Adjust Spark Plug (Right side cover)  
1. Remove the plug wire and spark plug.  
2. .If the spark plug is contaminated, remove the carbon buildup with a plug cleaner or wire brush.  
3. Adjust the electrode gap to 0.025 in. (0.6mm).  
4. Install the spark plug and plug wire.  
0.024 − 0.028 in.  
(0.6 − 0.7 mm)  
Clean Spark Arrester  
1. Remove the flange bolts from the muffler cover and remove the muffler cover.  
2. Remove the screw that secures the spark arrester and remove the spark arrestor from the muffler.  
3. Clean and remove carbon deposits from spark arrester with a wire brush. Be careful not to damage the  
fine mesh screen material. Replace spark arrester if damaged (breaks or holes).  
4. Install spark arrester in muffler and secure with screw.  
5. Install muffler cover and secure with flange bolts.  
Cleaning  
Keeping the generator clean is an important part of good operation. If dirt buildup is not  
removed, the generator will run hotter than normal and it’s life is reduced. The following are  
general guidelines for cleaning.  
1. Clean the generator set and remove any and all dust, dirt, or other foreign material.  
2. Inspect and clean the cooling air intake and exhaust louvers of the generator end.  
Make sure they are clean. Remove dirt or any buildup that may restrict the cooling air  
flow.  
3. Clean the generator set and its components with a damp cloth or sponge.  
Never use a water hose or pressure washer as this may damage electrical  
components.  
4. Inspect and replace any control panel components that are broken or not working  
properly (receptacles, circuit breakers, switches, etc.)  
5. Inspect and clean all governor and carburetor linkages so they operate properly.  
Table 5-1 Periodic Maintenance Schedule  
Maintenance Item  
8 Hours or  
Daily  
50 Hours or  
Weekly  
100 Hours 200 Hours or 500 Hours  
Monthly  
1000 Hours  
Check condition of AC Receptacles and GFCI operation  
Check condition of Extension Cords  
Check condition of DC terminals  
Check condition of Engine Switch  
Clean generator and check tightness of bolts and nuts.  
Check engine oil level and replenish (to upper level) if  
necessary.  
Change engine oil (see Note 1)  
Clean Spark Plug and set plug air gap  
Replace Spark Plug  
Clean Air Filter element  
Replace Air Filter element  
Replace Fuel Filter  
Replace Spark Arrestor  
Remove carbon from Cylinder Head (see Note 2)  
Check and adjust Valve Clearance (see Note 2)  
Clean and adjust carburetor (see Note 2)  
Clean and replace Carbon Brushes  
Replace Fuel Lines (annually)  
Check condition of Rotor  
Check condition of Stator  
Replace Engine Mounts  
Note 1: Initial oil change should be performed after 20 hours of operation and every 100 hours  
thereafter. Dispose of used oil properly at recycling center.  
Note 2: Please consult with Baldor Service for the correct procedures to follow for these items.  
5-2 Troubleshooting and Maintenance  
MN2411  
 
 
Voltage Variations This generator set must be run at its proper speed to obtain the correct electrical power at its  
output. All engines have a tendency to slow down when a load is applied to it. The engine  
governor is designed to hold the operating speed as nearly constant as possible. When the  
electrical load is increased, the engine is more heavily loaded and engine speed drops slightly.  
This slight decrease in engine speed results in a slight decrease in generator voltage and  
frequency output. This voltage and frequency variation has no appreciable effect in the operation  
of motors, lights, and most appliances and tools. However, timing devices and clocks will not  
keep perfect time when used on this generator.  
Reduced voltage to the load can also be caused by using the wrong extension cord. Small  
diameter wire will have a voltage drop across the cord when current flows through the wire. This  
voltage drop can be very significant over long cord lengths. Always use the proper wire size  
(gauge wire size) for the extension cord to minimize the voltage drop at rated current draw.  
Problems and Solutions  
Some of the more common problems are listed in Table 5-1. This information is intended to be a  
for all types of problems.  
Table 5-1 Troubleshooting Guide  
Problem  
Possible Cause  
Remedy  
Engine will not start  
No fuel.  
Check that fuel valves are ON. Check fuel level in fuel tank.  
Check/replace air filter.  
Check/replace spark plug(s). Verify engine switch is in ꢀRun".  
Oil sensor will prevent engine starting if oil level is low.  
Restricted air flow.  
No spark.  
Low oil level.  
Engine will not crank (electric start)  
Dead battery.  
Remove battery and trickle charge or replace with new battery.  
Never Jump Start.  
Engine starts but will not run smoothly  
Engine overheats  
Fuel or ignition problem  
Have engine serviced.  
Excessive load  
Debris or dirt buildup on engine  
Remove one or more electrical loads.  
Remove debris. Clean engine surfaces to allow cooling.  
No output voltage  
Ciruit Breaker tripped or defective.  
Loss of residual magnetism in exciter  
field poles.  
Reset circuit breaker or replace if required.  
Flash field.  
Open in stator windings  
Defective exciter circuit.  
Check for continuity in windings. Return to factory for repair if open.  
Check/replace diode and capacitor and flash the field.  
Output voltage varies  
Irregular speed (fixed speed mode)  
Fluctuating speed (fixed speed mode)  
Check engine for malfunction or load for fluctuation  
Stabilize load. The addition of a lamp load (resistance load) may  
compensate partially for load changes caused by intermittent motor  
operation. Do not overload.  
Loose terminal or load connections  
Defective bearing (uneven air gap)  
Verify all connections are proper and check tighness torque of  
terminals.  
Replace worn bearing  
Low output voltage  
Low engine speed  
Excessive load  
High resistance connections −  
connections will be warm or hot  
Check that the Auto Idle switch is in OFF position.  
Check engine for malfunction or system for overload. Reduce load.  
Verify all connections are proper and check tighness torque of  
terminals.  
Test field coils for possible short by checking resistance with an  
ohmmeter or resistancebridge. Return rotor assembly to factory  
forrepair if alternator field coils are shorted.  
Shorted field  
Reduce inductive (motor) load. Some AC motors use about the  
same current regardless of load. Do not use motors of greater  
horsepower rating than is necessary to move the mechanical load.  
Low power factor  
High output voltage  
Excessive speed (fixed speed mode)  
Check engine for malfunction  
Electrical shock when frame is touched  
Static charge.  
Grounded armature or field coil.  
Ground generator frame at local reference ground (see Section 3).  
Return to factory for repair  
MN2411  
Troubleshooting and Maintenance 5-3  
 
 
Service  
Parts  
Service for your generator can be obtained from Baldor Generators. Please have the following  
information available prior to contacting the factory:  
The model number and serial number of the generator set.  
A complete and accurate description of the problem.  
Parts for your generator can be obtained from Baldor Generators. Please have the following  
information available prior to contacting the factory:  
The model number and serial number of the generator set.  
A complete and accurate description of the part (part number if known).  
(SE or higher grade) SAE 10W30 or SAE 10W40  
Engine Oil  
Use class SE (API classification) or better grade oil. SAE 10W30 or SAE 10W40 is  
recommended for general use. For single viscosity oil use at a specific temperature, refer to the  
following chart.  
5W  
10W  
20W  
Single Grade  
Multigrade  
30W  
40W  
10W 30  
10W 40  
0
32  
20 30  
68 86  
Ambient  
Temperature  
−20 −10  
14  
10  
50  
40 °C  
104 °F  
4
Storage  
If you will not be using the generator set for a significant amount of time (3 months or longer) you  
should store the generator to prevent any problems that could arise from sitting idle. Please  
follow this procedure prior to storing the unit. This will help to ensure that the generator will start  
and provide good service when it is removed from storage.  
1. Remove fuel filler cap.  
2. Use a siphon pump to remove all fuel from fuel tank.  
3. Install fuel filler cap.  
4. Start the generator set and allow it to run out of fuel.  
5. Place the Engine Switch in “Stop” position. This closes the fuel valve.  
6. Drain the used oil from the engine’s crankcase and refill it with clean oil.  
7. Remove the spark plug and pour 1 oz. of clean engine oil into the cylinder. Put a rag  
over the spark plug port and turn the engine over approximately 5 times to distribute  
the oil in the cylinder.  
8. Install the spark plug but do not connect the plug wire. This will help prevent accidental  
or unauthorized starting.  
9. Provide maintenance to the engine and generator set as described in this section.  
10. Inspect bolts and nuts for tightness. Vibration can cause nuts or bolts to loosen.  
11. Inspect the recoil starting rope for any damage and replace it if necessary.  
12. Cover any bare metal spots with paint or another type of rust preventative.  
WARNING: Never store an engine with fuel in its tank indoors or in an enclosed, poorly ventilated area  
where gasoline fumes could reach an ignition source and cause an explosion.  
5-4 Troubleshooting and Maintenance  
MN2411  
 
Baldor District Offices  
UNITED STATES  
FAX: 586−978−9969  
MICHIGAN Continued  
GAND RAPIDS  
TEXAS  
CHINA  
SHANGHAI JIAHUA BUSINESS CENTER  
ROOM NO. A−8421  
808 HONG QIAO ROAD  
SHANGHAI 200030  
PHONE: 86−21−64473060  
FAX: 86−21−64078620  
HOUSTON  
ARIZONA  
PHOENIX  
4211 S 43RD PLACE  
PHOENIX, AZ 85040  
PHONE: 602−470−0407  
FAX: 602−470−0464  
4647 PINE TIMBERS  
SUITE # 135  
HOUSTON, TX 77041  
PHONE: 713−895−7062  
FAX: 713−690−4540  
668 3 MILE ROAD NW  
GRAND RAPIDS, MI 49504  
PHONE: 616−785−1784  
FAX: 616−785−1788  
MINNESOTA  
MINNEAPOLIS  
DALLAS  
3040 QUEBEC  
GERMANY  
DIESELSTRASSE 22  
CALIFORNIA  
LOS ANGELES  
6480 FLOTILLA  
COMMERCE, CA 90040  
PHONE: 323−724−6771  
FAX: 323−721−5859  
21080 134TH AVE. NORTH  
ROGERS, MN 55374  
PHONE: 763−428−3633  
FAX: 763−428−4551  
DALLAS, TX 75247  
PHONE: 214−634−7271  
FAX: 214−634−8874  
D−85551 KIRCHHEIM  
MUNICH, GERMANY  
PHONE: (49) (89) 90508 − 0  
FAX: (49) (89) 90508 − 492  
UTAH  
MISSOURI  
ST LOUIS  
422 INDUSTRIAL DRIVE  
MARYLAND HEIGHTS, MO 63043  
PHONE: 314−298−1800  
FAX: 314−298−7660  
SALT LAKE CITY  
2230 SOUTH MAIN STREET  
SALT LAKE CITY, UT 84115  
PHONE: 801−832−0127  
FAX: 801−832−8911  
INDIA  
HAYWARD  
14, COMMERCE AVENUE  
MAHAGANESH COLONY  
PAUD ROAD  
21056 FORBES STREET  
HAYWARD, CA 94545  
PHONE: 510−785−9900  
FAX: 510−785−9910  
PUNE − 411 038  
MAHARASHTRA, INDIA  
PHONE: 91 20 25 45 95 31/32  
FAX: 91 20 24 55 95 30  
WISCONSIN  
MILWAUKEE  
COLORADO  
KANSAS CITY  
DENVER  
915 N W PLATTE VALLEY DR  
RIVERSIDE, MO 64150  
PHONE: 816−587−0272  
FAX: 816−587−3735  
2725 SOUTH 163RD STREET  
NEW BERLIN, WI 53151  
PHONE: 262−784−5940  
FAX: 262−784−1215  
2520 W BARBERRY PLACE  
DENVER, CO 80204  
PHONE: 303−623−0127  
FAX: 303−595−3772  
ITALY  
BALDOR ASR AG  
SUCCURSALE DI MENDRISIO  
VIA BORROMINI, 20A  
CH−6850 MENDRISIO  
SWITZERLAND  
NEW YORK  
AUBURN  
INTERNATIONAL SALES  
FORT SMITH, AR  
CONNECTICUT  
WALLINGFORD  
ONE ELLIS DRIVE  
AUBURN, NY 13021  
PHONE: 315−255−3403  
FAX: 315−253−9923  
P.O. BOX 2400  
PHONE: 41 91 640 9952  
FAX: 41 91 630 2633  
65 SOUTH TURNPIKE ROAD  
WALLINGFORD, CT 06492  
PHONE: 203−269−1354  
FAX: 203−269−5485  
FORT SMITH, AR 72902  
PHONE: 479−646−4711  
FAX: 479−648−5895  
JAPAN  
DIA BLDG 802,  
NORTH CAROLINA  
GREENSBORO  
CANADA  
EDMONTON, ALBERTA  
4053−92 STREET  
EDMONTON, ALBERTA T6E 6R8  
PHONE: 780−434−4900  
FAX: 780−438−2600  
2−21−1 TSURUYA−CHO,  
KANAGAWA−KU  
YOKOHAMA, 221−0835, JAPAN  
PHONE: 81−45−412−4506  
FAX: 81−45−412−4507  
FLORIDA  
TAMPA/PUERTO RICO/  
VIRGIN ISLANDS  
3906 EAST 11TH AVENUE  
TAMPA, FL 33605  
PHONE: 813−248−5078  
FAX: 813−247−2984  
1220 ROTHERWOOD ROAD  
GREENSBORO, NC 27406  
P O BOX 16500  
GREENSBORO, NC 27416  
PHONE: 336−272−6104  
FAX: 336−273−6628  
KOREA  
ROOM 210  
OAKVILLE, ONTARIO  
2750 COVENTRY ROAD  
OAKVILLE, ONTARIO L6H 6R1  
PHONE: 905−829−3301  
FAX: 905−829−3302  
BUPYEONG INDUSTRIAL  
COMMERCIAL COOPERATIVE  
396−16 CHEONGCHEON 2−DONG,  
BUPYEONG−GU  
INCHEON, KOREA, 403−858  
PHONE: 82 32 508 3252  
FAX: 82 32 508 3253  
GEORGIA  
ATLANTA  
62 TECHNOLOGY DR.  
ALPHARETTA, GA 30005  
PHONE: 770−772−7000  
FAX: 770−772−7200  
OHIO  
CINCINNATI  
2929 CRESCENTVILLE ROAD  
WEST CHESTER, OH 45069  
PHONE: 513−771−2600  
FAX: 513−772−2219  
MONTREAL, QUEBEC  
1844 WILLIAM STREET  
MONTREAL, QUEBEC H3J 1R5  
PHONE: 514−933−2711  
FAX: 514−933−8639  
ILLINOIS  
CHICAGO  
1601 FRONTENAC ROAD  
NAPERVILLE, IL 60563  
PHONE: 630−848−5100  
FAX: 630−848−5110  
CLEVELAND  
MÉXICO  
8929 FREEWAY DRIVE  
MACEDONIA, OH 44056  
PHONE: 330−468−4777  
FAX: 330−468−4778  
KM. 2.0 BLVD. AL AEROPUERTO  
LEÓN 37545, GUANAJUATO, MÉXICO  
PHONE: 52 477 761 2030  
VANCOUVER,  
BRITISH COLUMBIA  
1538 KEBET WAY  
FAX: 52 477 761 2010  
OKLAHOMA  
TULSA  
2 EAST DAWES  
BIXBY, OK 74008  
PHONE: 918−366−9320  
FAX: 918−366−9338  
PORT COQUITLAM, BC V3C 5M5  
PHONE 604−421−2822  
FAX: 604−421−3113  
MIDDLE EAST & NORTH AFRICA  
VSE INTERNATIONAL CORP.  
3233 NORTH ARLINGTON HEIGHTS  
SUITE 100W  
ARLINGTON HEIGHTS, IL 60004  
PHONE: 847 590 5547  
INDIANA  
INDIANAPOLIS  
5525 W. MINNESOTA STREET  
INDIANAPOLIS, IN 46241  
PHONE: 317−246−5100  
FAX: 317−246−5110  
800−428−4141  
WINNIPEG, MANITOBA  
54 PRINCESS STREET  
WINNIPEG, MANITOBA R3B 1K2  
PHONE: 204−942−5205  
FAX: 204−956−4251  
OREGON  
PORTLAND  
20393 SW AVERY COURT  
TUALATIN, OR 97062  
PHONE: 503−691−9010  
FAX: 503−691−9012  
SINGAPORE  
51 KAKI BUKIT ROAD 2  
K B WAREHOUSE COMPLEX  
SINGAPORE 417863  
PHONE: (65) 6 744 2572  
FAX: (65) 6 747 1708  
IOWA  
DES MOINES  
1800 DIXON STREET, SUITE C  
DES MOINES, IA 50316  
PHONE: 515−263−6929  
FAX: 515−263−6515  
AUSTRALIA  
UNIT 3, 6 STANTON ROAD  
SEVEN HILLS, NSW 2147,  
AUSTRALIA  
PHONE: (61) (2) 9674 5455  
FAX: (61) (2) 9674 2495  
PENNSYLVANIA  
PHILADELPHIA  
SWITZERLAND  
POSTFACH 73  
MARYLAND  
BALTIMORE  
6660 SANTA BARBARA RD.  
SUITE 22−24  
ELKRIDGE, MD 21075  
PHONE: 410−579−2135  
FAX: 410−579−2677  
1035 THOMAS BUSCH  
MEMORIAL HIGHWAY  
PENNSAUKEN, NJ 08110  
PHONE: 856−661−1442  
FAX: 856−663−6363  
SCHUTZENSTRASSE 59  
CH−8245 FEUERTHALEN  
SWITZERLAND  
PHONE: (41) (52) 6474700  
FAX: (41) (52) 6592394  
UNIT 8, 5 KELLETTS ROAD  
ROWVILLE, VICTORIA, 3178  
AUSTRALIA  
PHONE: (61) (3) 9753 4355  
FAX: (61) (3) 9753 4366  
PITTSBURGH  
TAIWAN  
616H BEATTY ROAD  
MONROEVILLE, PA 15146  
PHONE: 412−380−7244  
FAX: 412−380−7250  
BALDOR CENTROAMERICA  
RESIDENCIAL PINARES DE SUIZA  
POL. 15 #44, NVA. SAN SALVADOR  
EL SALVADOR, CENTRO AMERICA  
PHONE: (503) 288−1519  
4F, NO. 25, SEC. 1,  
TUNHUA S ROAD,  
TAIPEI 10557, TAIWAN, R.O.C.  
PHONE: (886−2) 2577−4352  
FAX: (886−2) 2577−4157  
MASSACHUSETTS  
BOSTON  
6 PULLMAN STREET  
WORCESTER, MA 01606  
PHONE: 508−854−0708  
FAX: 508−854−0291  
TENNESSEE  
MEMPHIS  
FAX: (503) 288−1518  
UNITED KINGDOM  
4000 WINCHESTER ROAD  
MEMPHIS, TN 38118  
PHONE: 901−365−2020  
FAX: 901−365−3914  
BALDOR SUDAMERICA  
CALLE F, EL CANGREJO  
CONDOMINIO P.H. CONDADO PLAZA  
APT. 11D, BELLA VISTA  
PANAMÁ CITY, REP. DE PANAMÁ  
PHONE: (507) 265−6041  
6 BRISTOL DISTRIBUTION PARK  
HAWKLEY DRIVE  
BRISTOL BS32 0BF U.K.  
PHONE: 44 1454 850000  
FAX: 44 1454 859001  
MICHIGAN  
DETROIT  
33782 STERLING PONDS BLVD.  
STERLING HEIGHTS, MI 48312  
PHONE: 586−978−9800  
 
WARNING:  
CALIFORNIA PROPOSITION 65 WARNING:  
Engine exhaust from this product contains chemicals known  
to the state of California to cause cancer, birth defects and  
other reproductive harm.  
WARNING:  
CALIFORNIA PROPOSITION 65 WARNING:  
Battery posts, terminals and related accessories are known to  
the state of California to cause cancer, birth defects and other  
reproductive harm.  
BALDOR ELECTRIC COMPANY  
P.O. Box 2400  
Ft. Smith, AR 72901--2400  
(479) 646--4711  
Fax (479) 648--5792  
© Baldor Electric Company  
MN2411  
Printed in USA  
5/05  
 

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